Installation

Installation Guide for TrekLight Products

Welcome to the installation guide for all TrekLight Pty Ltd accessories designed for sprinter and crafter vans. This guide provides step-by-step instructions for installing our range of products, including Wheel Carriers, Ladders, Combo’s, and the Universal “BackPack” Carriers, onto the barn doors of your vehicle.

Before You Begin

• Compatibility: These instructions are suited for both sprinter and crafter vans.
• Tools Needed: Prepare to drill two holes per item on the back doors.
• Important: For vans with 270-degree hinges, a “hinge modification” is required for proper installation. Alternatively, consider replacing them with standard 180-degree hinges by a professional.

What’s Included

• Stainless steel fasteners
• Backing plates

Safety First

Installation requires two individuals to prevent any damage to the vehicle or product.

Installation Steps

1. Prepare Hinges: Insert dome set screws inside the hinge, ensuring the dome head is inside. Sprinter van products will include internal hinge washers. 
2. Assembly: Place a flat washer between the product and the hinge. Mount the wheel carrier/ladder onto the set screws. Secure with a nut on both the top and bottom hinge to align the item correctly.
3. Securing the Product:
   • Add a flat washer, spring washer, and nut in sequence on the remaining threads. Tighten to a point where adjustment is still possible.
   • Confirm the alignment and positioning before drilling the support holes, as no adjustments can be made after this step.
4. Drilling Holes: Secure the support side, mark the door using the item’s holes as a guide, and drill accordingly. Remove the item before drilling to protect its finish.
5. Back Plate Installation: Access the door’s interior to install the backing plates.
6. Final Assembly: Reattach the item, tightening until the bolt assembly is snug. We recommend applying Loctite to the threads. Secure the support plate with the provided M6 SS fasteners, nuts, and washers.
7. Sealing: Apply automotive body primer on the holes. Inject silicone into the drilled holes during final installation to prevent water intrusion and rust.
8. Weight Limit: Consult your vehicle’s manual to ensure the barn door hinges are not overloaded.

Need Assistance?

Should you have any questions or require further assistance, please reach out to us through our contact page at www.treklight.com.au or via email at info@TrekLight.com.au